• Document: Ford Engine Performance Module (EPM) FPP
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Engine Performance Module (EPM) Ford Engine Performance Module (EPM) FPP 193-256 3128159 November 2002 AUSTRALIAN OFFICE EUROPEAN OFFICE CORPORATE OFFICE JLG INDUSTRIES, INC. JLG INDUSTRIES (EUROPE) JLG INDUSTRIES, INC. P.O. Box 5119 Kilmartin Place, 1 JLG Drive 11 Bolwarra Road Tannochside Park McConnellsburg, PA. Port Macquarie, Australia Uddingston, Scotland, G71 5PH 17233-9533 Telephone: 065 811111 Telephone: 01698 811005 USA Fax: 065 810122 Main Fax: 01698 811055 Telephone: (717) 485-5161 Parts Fax: 01698 811455 Fax: (717) 485-6417 Table of Contents INTRODUCTION ....................................................................................... 1 Standard Features & Benefits......................................................... 1-1 System Description ......................................................................... 1-2 Breakout Box .................................................................................. 1-4 2.5L EPM Installation Instructions................................................... 1-6 Electrical Schematics...................................................................... 1-9 EQUIPMENT SETUP................................................................................. 2 Equipment Requirements ............................................................... 2-1 Interface Hook-up .......................................................................... 2-2 Technicians EPM Software Installation........................................... 2-3 To Uninstall the Software................................................................ 2-7 Using Technicians EPM Software................................................... 2-9 FUEL SYSTEM GUIDELINES................................................................... 3 (Information available at a later date) DIAGNOSTICS .......................................................................................... 4 Diagnostic Aids ............................................................................... 4-1 Diagnostic Trouble Code (DTC) Charts .......................................... 4-3 GLOSSARY ............................................................................................... 5 NOTE: The information contained in this manual was in effect at the time the book was released for printing. Ford Motor Company reserves the right to discontinue models at any time, or change specifications or design, without notice and without incurring obligation. Be sure and check our web site regularly for updates to this manual: web.fpp.ford.com Safety Notice Appropriate service methods and proper repair procedures are essential for the safe, reliable operation of all equipment as well as the personal safety of the individual doing the work. This manual provides general directions for accomplishing service and repair work with tested, effective techniques. Following them will help assure reliability. There are numerous variations in procedures, techniques, tools and parts for servicing equipment, as well as in the skill of the individual doing the work. This manual cannot possibly anticipate all such variations and provide advice or cautions as to each. Accordingly, anyone who departs from the instructions provided in this manual must first establish that he compromises neither his personal safety nor the equipment integrity by his choice of methods, tools or parts. As you read through the procedures, you will come across NOTES, CAUTIONS, and WARNINGS. Each one is there for a specific purpose. NOTES give you added information that will help you to complete a particular procedure. CAUTIONS are given to prevent you from making an error that could damage the equipment. WARNINGS remind you to be especially careful in those areas where carelessness can cause personal injury. The following list contains some general WARNINGS that you should follow when you work on equipment: • Always wear safety glasses for eye protection. • Use safety stands whenever a procedure requires you to be under heavy equipment. • Be sure that the ignition switch is always in the OFF position, unless otherwise required by the procedure. • Set parking brake and block wheels if equipped, to provide restraint from inadvertent movement of the equipment being serviced. • Operate engine in a well ventilated area to avoid the danger of Toxic Exhau

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